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MAX5026EUTMAXIMN/a150avaiRELIABILITY REPORT FOR MAX5026EUT PLASTIC ENCAPSULATED DEVICES


MAX5026EUT ,RELIABILITY REPORT FOR MAX5026EUT PLASTIC ENCAPSULATED DEVICES MAX5026EUT Rev. A RELIABILITY REPORT FOR MAX5026EUT PLASTIC ENCA ..
MAX5026EUT+ ,500kHz, 36V Output, SOT23, PWM Step-Up DC-DC ConvertersApplications♦ Small, 6-Pin SOT23 PackageTV Tuner Power SupplyLow-Noise Varactor Diode BiasingOrderi ..
MAX5026EUT+T ,500kHz, 36V Output, SOT23, PWM Step-Up DC-DC ConvertersFeaturesThe MAX5025–MAX5028 constant-frequency, pulse-♦ Input Voltage Range:width modulating (PWM), ..
MAX5026EUT-T ,500kHz / 36V Output / SOT23 / PWM Step-Up DC-DC ConvertersApplications Small, 6-Pin SOT23 PackageTV Tuner Power SupplyLow-Noise Varactor Diode BiasingOrderi ..
MAX5026EUT-T ,500kHz / 36V Output / SOT23 / PWM Step-Up DC-DC ConvertersFeaturesThe MAX5025–MAX5028 constant-frequency, pulse- Input Voltage Range:width modulating (PWM), ..
MAX502ACNG+ ,Voltage-Output, 12-Bit Multiplying DACsFeatures . 12-Blt Voltage Output DAC . i10V and SmA Output Drive . Monotonic Over Temperat ..
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MAX9208EAI+T ,10-Bit Bus LVDS DeserializersApplicationsMAX9206EAI/V+ -40°C to +85°C 28 SSOP 16 to 40Cellular Phone Base DSLAMsStationsMAX9208E ..
MAX9208EAI+T ,10-Bit Bus LVDS DeserializersFeaturesThe MAX9206/MAX9208 deserializers transform a high-♦ Stand-Alone Deserializer (vs. SerDes) ..
MAX9209EUM+D ,Programmable DC-Balanced 21-Bit SerializersApplications♦ Low-Profile 48-Lead TSSOP and Space-SavingAutomotive Navigation SystemsTQFN PackagesA ..
MAX9209EUM+TD ,Programmable DC-Balanced 21-Bit SerializersMAX9209/MAX921319-2828; Rev 5; 3/12Programmable DC-Balanced 21-Bit Serializers
MAX920ESA ,SOT23 / 1.8V / Nanopower / Beyond-the-Rails Comparators With/Without ReferenceApplicationsOrdering Information2-Cell Battery Monitoring/ManagementTEMP. PIN- SOT Ultra-Low-Power ..


MAX5026EUT
RELIABILITY REPORT FOR MAX5026EUT PLASTIC ENCAPSULATED DEVICES
MAX5026EUT Rev. A RELIABILITY REPORT
FOR
MAX5026EUT

PLASTIC ENCAPSULATED DEVICES
March 12, 2003 MAXIM INTEGRATED PRODUCTS
120 SAN GABRIEL DR.
SUNNYVALE, CA 94086
Written by Reviewed by
Jim Pedicord Bryan J. Preeshl
Quality Assurance Quality Assurance
Reliability Lab Manager Executive Director
Conclusion The MAX5026 successfully meets the quality and reliability standards required of all Maxim products. In addition,
Maxim’s continuous reliability monitoring program ensures that all outgoing product will continue to meet Maxim’s quality
and reliability standards.
Table of Contents
I. ........Device Description V. ........Quality Assurance Information
II. ........Manufacturing Information VI. .......Reliability Evaluation
III. .......Packaging Information IV. .......Die Information .....Attachments
I. Device Description
A. General
The MAX5026 constant-frequency, pulse-width modulating (PWM), low-noise boost converter is intended for low-
voltage systems that often need a locally generated high voltage. This device is capable of generating low-noise, high
output voltages required for varactor diode biasing in TV tuners, set-top boxes, and PCI cable modems. The
MAX5026 operates from as low as 3V and switches at 500kHz.
The constant-frequency, current-mode PWM architecture provides for low output noise that is easy to filter. A 40V
lateral DMOS device is used as the internal power switch, making the devices ideal for boost converters up to 36V.
The MAX5026 adjustable version requires the use of external feedback resistors to set the output voltage. B. Absolute Maximum Ratings Item Rating
VCC to GND -0.3V to +12V
PGND to GND -0.1V to +0.1V
FB to GND -0.3V to (VCC + 0.3V)
SHDN to GND -0.3V to (VCC + 0.3V)
LX to GND -0.3V to +45V
Peak LX Current 600mA
Operating Temperature Range -40°C to +85°C
Junction Temperature +150°C
Storage Temperature Range -65°C to +165°C
Lead Temperature (soldering 10s) +300°C
Continuous Power Dissipation (TA = +70C)
6-PIN SOT23 696mW
Derates above +70°C
6-PIN SOT23 7.1mW/°C
II. Manufacturing Information
A. Description/Function: 500kHz, 36V Output, SOT23, PWM Step-Up DC-DC Converters B. Process: BCD80 C. Number of Device Transistors: 365 D. Fabrication Location: Oregon, USA
E. Assembly Location: Malaysia F. Date of Initial Production: April, 2001
III. Packaging Information
A. Package Type: 6-Pin SOT23
B. Lead Frame: Copper C. Lead Finish: Solder Plate D. Die Attach: Non-Conductive Epoxy E. Bondwire: Gold (1 mil dia.) F. Mold Material: Epoxy with silica filler
G. Assembly Diagram: # 05-1301-0024
H. Flammability Rating: Class UL94-V0
I. Classification of Moisture Sensitivity
per JEDEC standard JESD22-112: Level 1
IV. Die Information
A. Dimensions: 60 X 41 mils B. Passivation: Si3N4/SiO2 (Silicon nitride/ Silicon dioxide) C. Interconnect: Aluminum/Si (Si = 1%) D. Backside Metallization: None E. Minimum Metal Width: 3 microns (as drawn) F. Minimum Metal Spacing: 3 microns (as drawn) G. Bondpad Dimensions: 5 mil. Sq. H. Isolation Dielectric: SiO2
V. Quality Assurance Information
A. Quality Assurance Contacts: Jim Pedicord (Reliability Lab Manager) Bryan Preeshl (Executive Director) Kenneth Huening (Vice President) B. Outgoing Inspection Level: 0.1% for all electrical parameters guaranteed by the Datasheet. 0.1% For all Visual Defects. C. Observed Outgoing Defect Rate: < 50 ppm D. Sampling Plan: Mil-Std-105D
VI. Reliability Evaluation
A. Accelerated Life Test
The results of the 135°C biased (static) life test are shown in Table 1. Using these results, the Failure
Rate (l) is calculated as follows:
l = 1 = 1.83 (Chi square value for MTTF upper limit)
MTTF 192 x 4389 x 70 x 2 Temperature Acceleration factor assuming an activation energy of 0.8eV l = 15.51 x 10-9 l = 15.51 F.I.T. (60% confidence level @ 25°C)
This low failure rate represents data collected from Maxim’s reliability monitor program. In addition to
routine production Burn-In, Maxim pulls a sample from every fabrication process three times per week and subjects
it to an extended Burn-In prior to shipment to ensure its reliability. The reliability control level for each lot to be
shipped as standard product is 59 F.I.T. at a 60% confidence level, which equates to 3 failures in an 80 piece
sample. Maxim performs failure analysis on any lot that exceeds this reliability control level. Attached Burn-In
Schematic (Spec. # 06-5729) shows the static Burn-In circuit. Maxim also performs quarterly 1000 hour life test
monitors. This data is published in the Product Reliability Report (RR-1M). B. Moisture Resistance Tests
Maxim pulls pressure pot samples from every assembly process three times per week. Each lot sample
must meet an LTPD = 20 or less before shipment as standard product. Additionally, the industry standard
85°C/85%RH testing is done per generic device/package family once a quarter.
C. E.S.D. and Latch-Up Testing The NP15 die type has been found to have all pins able to withstand a transient pulse of ±2000V, per Mil-
Std-883 Method 3015 (reference attached ESD Test Circuit). Latch-Up testing has shown that this device
withstands a current of ±250mA.
Table 1
Reliability Evaluation Test Results
MAX5026EUT

TEST ITEM TEST CONDITION FAILURE SAMPLE NUMBER OF IDENTIFICATION PACKAGE SIZE FAILURES

Static Life Test (Note 1)
Ta = 135°C DC Parameters 70 0 Biased & functionality Time = 192 hrs.
Moisture Testing (Note 2)
Pressure Pot Ta = 121°C DC Parameters SOT23 77 0 P = 15 psi. & functionality RH= 100% Time = 168hrs. 85/85 Ta = 85°C DC Parameters 77 0 RH = 85% & functionality Biased Time = 1000hrs.
Mechanical Stress
(Note 2) Temperature -65°C/150°C DC Parameters 77 0 Cycle 1000 Cycles & functionality Method 1010
Note 1: Life Test Data may represent plastic DIP qualification lots.
Note 2: Generic Package/Process data
Attachment #1
TABLE II. Pin combination to be tested. 1/ 2/ 1/ Table II is restated in narrative form in 3.4 below. 2/ No connects are not to be tested. 3/ Repeat pin combination I for each named Power supply and for ground (e.g., where VPS1 is VDD, VCC, VSS, VBB, GND, +VS, -VS, VREF, etc). 3.4 Pin combinations to be tested. a. Each pin individually connected to terminal A with respect to the device ground pin(s) connected to terminal B. All pins except the one being tested and the ground pin(s) shall be open. b. Each pin individually connected to terminal A with respect to each different set of a combination of all named power supply pins (e.g., VSS1, or VSS2 or VSS3 or VCC1, or VCC2) connected to terminal B. All pins except the one being tested and the power supply pin or set of pins shall be open. c. Each input and each output individually connected to terminal A with respect to a combination of all the other input and output pins connected to terminal B. All pins except the input or output pin being tested and the combination of all the other input and output pins shall be open.
TERMINAL B
TERMINAL A
CURRENT
PROBE
(NOTE 6)
R = 1.5kW
C = 100pf
SHORT
R2
S2 R1
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