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5B47-5B47-J-02-5B47-K-04
Isolated Linearized Thermocouple Input Signal Conditioning Module
Isolated, Linearized Thermocouple InputRev. 0
FEATURES
Isolated Thermocouple Input.
Amplifies, Protects, Filters, and Isolates Thermocouple Input
Works with J, K, T, E, R, S, and B-type thermocouple.
Generates aisolated and protected precision output of 0 to
+5V.
Module circuitry can withstand 240v rms at the input screw-
terminals.
All 5B47 series modules are mix-and-match and Hot
Swappable.
APPLICATIONS
Industrial signal conditioning
Industrial signal isolation
Industrial signal filtering
PRODUCT OVERVIEW The 5B Series represents an innovative generation of low cost,
high performance plug-in signal conditioners. Designed for
industrial applications, these modules incorporate highly
reliable transformer-based isolation and automated surface-
mount manufacturing technology. They are compact,
economical components whose performance exceeds that
available from more expensive devices. Combining 1500 V rms
continuous isolation, +0.05% calibrated accuracy, small size and
low cost, the 5B Series is an attractive alternative to expensive
signal conditioners and in-house designs
All modules are potted and identical in pin-out and size (2.27” x
2.32” x 0.595”). They can be mixed and matched, permitting
users to address their exact needs, and may be “hot swapped
without disturbing field wiring or power. The isolated input
modules provide 0 to +5V or +5V outputs and accept J, K, T, E,
R, S, N, or B type thermocouples.
These modules feature complete signal conditioning functions
including 240 V rms input protection, filtering, chopper
stabilized low drift +1 uV/oC amplification, 1500 V rms
isolation, and sensor excitation when required.
All modules feature excellent common mode rejection and
meet industrial transient surge withstand specifications.
FUNCTIONAL BLOCK DIAGRAM Figure 1. 5B47 Functional Block Diagram
There are also a number of backplanes and mounting sockets
which provide a complete signal conditioning solution for end
users. Each backplane incorporates screw terminals for field
wiring inputs and outputs and cold junction sensors for
thermocouple applications.
These signal conditioners are designed to provide an easy and
convenient solution to signal conditioning problems of both
designers and end users in measurement and control
applications. Typical uses include microcomputer-based
measurement systems, standard data acquisition systems,
programmable controllers, analog recorders and dedicated
control systems. The 5 B series modules are ideally suited to
applications where monitoring and control of temperature,
pressure, flow, rotation and other analog signals are required.
The 5B Series modules and backplanes are approved by Factory
Mutual (FM) and the 5B Series modules are approved by the
Canadian Standards Association (CSA) for use in Class 1,
Division 2, Groups A, B, C, and D locations. These approvals
certify that the 5B Series is suitable for use in locations where a
hazardous concentration of flammable gas may exist only under
fault conditions of operation. Equipment of this category is
called “nonincendive” and they need no special enclosures or
other physical safeguards.
The 5B series modules and backplanes have been tested and
passed the stringent heavy industrial requirements of the
European Union’s electromagnetic compatibility (ENC)
directive – EN50082-1 and EN50081-2. When used according
to installation directions (refer to 5B series User Manual), any
errors caused by EMI/RFI interference will be less than 0.1% of
the full scale 5B measurement range for field strengths up to 10
V/M and frequencies up to 1 GHz.
GENERAL DESCRIPTION The 5B47 is a single-channel signal conditioning module that
interfaces, amplifies and filters J, K, T, E, R, S, and B-type
thermocouple. The module provides an isolated and protected
precision output of 0 to + 5 V.
The 5B47 internally linearizes its input signal to provide an
output that is linear with temperature. Accuracy for each type of
sensor is specified in the 5B47 model table. (See Model 5B37 for
non-linearized conditioning of thermocouple signals.)
Accurate and System-Ready - Internal cold-junction compensation largely corrects errors arising from parasitic
thermocouples formed by thermocouple connection to the
input screw terminals, providing an accuracy of +0.25oC @
+25oC ambient temperature. The module generates a
predictable upscale signal to indicate an open thermocouple; for
a downscale response, connect a 20MΩ, 0.25W resistor across
screw terminals 1 and 3.
The 5B47 protects the computer side from damage due to field-
side over-voltage faults. All models withstand 240V rms at their
input terminals without damage, thereby shielding computer-
side circuitry from field-side over-voltage conditions. Further,
the 5B47 is mix-and-match and hot-swappable with other 5B
Series modules, so can be inserted or removed from any socket
in the same backplane without disrupting system power.
Inside the 5B47 Module – A chopper-stabilized input amplifier provides low drift and stable gain. At the amplifier input, a
stable, laser-trimmed zero-scale input voltage is subtracted from
the input signal to set the zero-scale value. For user
convenience, the zero can be optionally factory-set to meet
custom needs. This allows suppression of a zero-scale input
value many times larger than the total span for precise
expanded-scale measurements.
Internal multi-pole low-pass filtering with a 4-Hz cutoff (-3 dB)
provides 60 dB of normal-mode rejection (noise on signal) and
enhancement of common-mode rejection (noise on signal
return) at 60 Hz, enabling accurate measurement of small
signals in high electrical noise.
Signal isolation by transformer coupling uses a proprietary
modulation technique for linear, stable and reliable
performance. The differential input circuit on the field side is
fully floating, eliminating the need for any input grounding. A
demodulator on the computer side of the signal transformer
recovers the original signal, which is then filtered and buffered
to provide a low-noise, low-impedance output signal. The
output common must be kept within +3 V of power common.
A series output switch eliminates the need for external
multiplexing in many applications. The switch is turned on by
an active-low enable input. If the switch is to be on at all times,
the enable-input should be grounded to power common as it is
on the 5B01 and 5B08 backplanes.
.
.
Figure 2
5B47 Models Available
Model Input Type Input Range Output Range Accuracy1
5B47-J-01 Type J 0°C to +760°C (+32°F to +1400°F) 0 V to +5 V ±1.1°C
5B47-J-02 Type J -100°C to +300°C (-148°F to +572°F) 0 V to +5 V ±0.5°C
5B47-J-03 Type J 0°C to +500°C (+32°F to +932°F) 0 V to +5 V ±0.6°C
5B47-K-04 Type K 0°C to +1000°C (+32°F to +1832°F) 0 V to +5 V ±1.3°C
5B47-K-05 Type K 0°C to +500°C (+32°F to +932°F) 0 V to +5 V ±0.6°C
5B47-T-06 Type T -100°C to +400°C (-148°F to +752°F) 0 V to +5 V ±1.4°C
5B47-T-07 Type T 0°C to +200°C (+32°F to +392°F) 0 V to +5 V ±0.5°C
5B47-E-08 Type E 0°C to +1000°C (+32°F to +1832°F) 0 V to +5 V ±1.7°C
5B47-R-09 Type R +500°C to +1750°C (+932°F to +3182°F) 0 V to +5 V ±2.5°C
5B47-S-10 Type S +500°C to +1750°C (+932°F to +3182°F) 0 V to +5 V ±2.4°C
5B47-B-11 Type B +500°C to +1800°C (+932°F to +3272°F) 0 V to +5 V ±5.1°C
5B47-Custom Type J, K, T, E, R, S, B * * The CJC sensor accuracy should be added to the module accuracy for a system accuracy.
* Custom Input/Output ranges are available. Refer to configuration guide.
5B47 Specifications
Description Model 5B47
Input Ranges
Standard Ranges Refer to Model Table
Custom Ranges ±5 mV to ±500 mV
Output Ranges (RL > 50 k Ω) +1 V to +5 V or 0 V to +5 V
Accuracy1
Initial @ +25°C See Model Table
Input Offset vs. Temperature2 ±1 µV/°C
Output Offset vs. Temperature ±20 µV/°C
Gain vs. Temperature ±0.0025% of Reading/°C
Cold Junction Compensation
Initial Accuracy @ +25°C3 ±0.25°C (±0.75°C, maximum)
Accuracy, +5°C to +45°C ±0.5°C (±0.0125°C/°C)
Input Bias Current -25 nA
Input Resistance
Power On 5 M Ω
Power Off 40 k Ω
Overload 40 k Ω
Noise
Output, 100 kHz Bandwidth 500 µV rms
Bandwidth, -3 dB 4 Hz
Output Rise Time, 10% to 90% Span 200 ms
Common-Mode Voltage (CMV)
Input-to-Output, Continuous 1500 V rms, maximum
Output-to-Power, Continuous4 ±3 V, maximum
Transient ANSI/IEEE C37.90.1-1989
Common Mode Rejection (CMR)
1 k Ω Source Imbalance, 50/60 Hz 160 dB
Normal Mode Rejection (NMR), 50/60 Hz 60 dB
Input Protection
Continuous 240 V rms, maximum
Transient ANSI/IEEE C37.90.1-1989
Output Resistance 50 Ω
Voltage Output Protection Continuous Short to Ground
Output Selection Time 6 µs @ Cload = 0 to 2,000 pF
Output Enable Control
Max Logic "0" +1 V
Min Logic "1" +2.5 V
Max Logic "1" +36 V
Input Current "0" 0.4 mA
Open Input Response Upscale
Open Input Response Time 10 seconds
Power Supply Voltage +5 V ±5%
Power Supply Current 30 mA
Power Supply Sensitivity, RTI ±2 µV/% of Vs
Mechanical Dimensions 2.275" x 2.375" x 0.595" (57.8 mm x 59.1 mm x 15.1 mm)
Environmental
Temperature Range
Rated Performance -25°C to +85°C
Operating -40°C to +85°C
Storage -40°C to +85°C
Relative Humidity 0 to 93% @ +40°C non-condensing
RFI Susceptibility ±0.5% Span error @ 400 MHz, 5 Watt, 3 ft
Includes the combined effects of repeatability, hysteresis, and nonlinearity and assumes RL > 50 k Ω. Loads heavier than 50 k Ω will degrade nonlinearity and gain temperature
coefficient. 2±1 µV/°C is equivalent to 0.02°C/°C for Type J thermocouples; 0.025°C/°C for Type K and T thermocouples; 0.016°C/°C for Type E thermocouples; 0.168°C/°C for Type R and S
PIN CONFIGURATIONS AND FUNCTIONAL DESCRIPTIONS
Figure 3 5B47 Input Field Connections
Table 1. Pin Function Descriptions—
Figure 4 . Model 5B Series Module, with pin-out assignments.
ESD CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human
body and test equipment and can discharge without detection. Although this product features proprietary ESD
protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges.
Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
OUTLINE DIMENSIONS
Figure 5. Outline Dimensions