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MAX1459AAPMAXIMN/a21avai2-Wire, 4-20mA Smart Signal Conditioner


MAX1459AAP ,2-Wire, 4-20mA Smart Signal ConditionerFeaturesThe MAX1459 highly integrated analog-sensor signal Highly Integrated Sensor Signal Conditi ..
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MAX1459AAP
2-Wire, 4-20mA Smart Signal Conditioner
General Description
The MAX1459 highly integrated analog-sensor signal
conditioner is optimized for piezoresistive sensor calibra-
tion and compensation with minimal external compo-
nents. It includes a programmable current source for
sensor excitation, a 3-bit programmable-gain amplifier
(PGA), a 128-bit internal EEPROM, and four 12-bit DACs.
Achieving a total error factor within 1% of the sensor’s
repeatability errors, the MAX1459 compensates offset,
offset temperature coefficient (offset TC), full-span output
(FSO), FSO temperature coefficient (FSOTC), and FSO
nonlinearity of silicon piezoresistive sensors.
The MAX1459 calibrates and compensates first-order
temperature errors by adjusting the offset and span of
the input signal through digital-to-analog converters
(DACs), thereby eliminating quantization noise.
The MAX1459 allows temperature compensation via the
external sensor, an internal temperature-dependent
resistor, or a dedicated external temperature transduc-
er. Accuracies better than 0.5% can be achieved with
low-cost external temperature sensors (i.e., silicon tran-
sistor), depending on sensor choice.
Built-in testability features on the MAX1459 result in the
integration of three traditional sensor-manufacturing
operations into one automated process:Pretest:Data acquisition of sensor performance
under the control of a host test computer.Calibration and compensation:Computation and
storage (in an internal EEPROM) of calibration and
compensation coefficients computed by the test
computer and downloaded to the MAX1459.Final test operation:Verification of transducer cali-
bration and compensation without removal from the
pretest socket.
Although optimized for use with piezoresistive sensors,
the MAX1459 may also be used with other resistive
sensors (i.e., accelerometers and strain gauges) with
some additional external components.
________________________Applications

4–20mA Transmitters
Piezoresistive Pressure and Acceleration
Industrial Pressure Sensors
Load Cells/Wheatstone Bridges
Strain Gauges
Temperature Sensors
Features
Highly Integrated Sensor Signal Conditioner for
2-Wire, 4–20mA Transmitters
Sensor Errors Trimmed Using Correction
Coefficients Stored in Internal EEPROM—
Eliminates the Need for Laser Trimming and
Potentiometers
Compensates Offset, Offset TC, FSO, FSOTC,
FSO Linearity
Programmable Current Source (0.1mA to 2.0mA)
for Sensor Excitation
Fast Signal-Path Settling Time (≈1ms)Accepts Sensor Outputs from +1mV/V to +40mV/V Fully Analog Signal PathInternal or External Temperature Reference
Compensation
Automated Pilot Production (Calibration/
Compensation) System Available
Write Protection for EEPROM Data Security
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner

19-1619; Rev 0; 1/00
For custom versions of the MAX1459, see the Customization
section at end of data sheet.
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
ABSOLUTE MAXIMUM RATINGS

Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
Supply Voltage, VDDto VSS......................................-0.3V to +6V
All Other Pins...................................(VSS- 0.3V) to (VDD+ 0.3V)
Short-Circuit Duration, FSOTC, OUT, BDRIVE...........Continuous
Continuous Power Dissipation (TA= +70°C)
20-Pin SSOP (derate 8.00mW/°C above +70°C)..........640mW
Operating Temperature Ranges
MAX1459CAP......................................................0°C to +70°C
MAX1459AAP.................................................-40°C to +125°C
Storage Temperature Range.............................-65°C to +150°C
Lead Temperature (soldering, 10s).................................+300°C
ELECTRICAL CHARACTERISTICS

(VDD= +5V, VSS= 0, TA= +25°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS (continued)
(VDD= +5V, VSS= 0, TA= +25°C, unless otherwise noted.)
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
__________________________________________Typical Operating Characteristics

(VDD= +5V, VSS= 0, TA= +25°C, unless otherwise noted.)
Note 1:
Excludes the sensor or load current.
Note 2:
All electronics temperature errors are compensated together with sensor errors.
Note 3:
The sensor and the MAX1459 must always be at the same temperature during calibration and use.
Note 4:
This is the maximum allowable sensor offset.
Note 5:
This is the sensor’s sensitivity normalized to its drive voltage, assuming a desired full-span output of 4V and a bridge
voltage of 2.5V. Sensors smaller than +10mV/V require an auxiliary op amp.
Note 6:
Bit weight is ratiometric to VDD.
ELECTRICAL CHARACTERISTICS (continued)

(VDD= +5V, VSS= 0, TA= +25°C, unless otherwise noted.)
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
Pin Description

Rail-to-Rail is a registered trademark of Nippon Motorola, Ltd.
MAX1459
_______________Detailed Description

The MAX1459 provides an analog amplification path for
the sensor signal and a digital path for calibration and
temperature correction. Calibration and correction is
achieved by varying the offset and gain of a program-
mable-gain amplifier (PGA) and by varying the sensor
bridge current. The PGA utilizes a switched-capacitor
CMOS technology, with an input-referred offset trim-
ming range of ±63mV (9mV steps). An additional out-
put-referred fine offset trim is provided by the offset
DAC (approximately 2.8mV steps). The PGA provides
eight gain values from +41V/V to +230V/V. The bridge
current source is programmable from 0.1mA to 2mA.
The MAX1459 uses four 12-bit DACs with calibration
coefficients stored by the user in an internal 128-bit
EEPROM. This memory contains the following informa-
tion as 12-bit-wide words:Configuration registerOffset calibration coefficientOffset temperature error compensation coefficientFull-span output (FSO) calibration coefficientFSO temperature error compensation coefficient24 user-defined bits for customer programming of
manufacturing data (e.g., serial number and date)
Figure 1 shows a typical pressure-sensor output and
defines the offset, full-scale, and FSO values as a func-
tion of voltage.
FSOTC Compensation

Silicon piezoresistive transducers (PRTs) exhibit a large
positive input resistance tempco (TCR) so that, while
under constant current excitation, the bridge voltage
(VBDRIVE) increases with temperature. This depen-
dence of VBDRIVEon the sensor temperature can be
used to compensate the sensor temperature errors.
PRTs also have a large negative full-span output sensi-
tivity tempco (TCS) so that, with constant voltage exci-
tation, FSO will decrease with temperature, causing a
full-span output temperature coefficient (FSOTC) error.
However, if the bridge voltage can be made to increase
with temperature at the same rate that TCS decreases
with temperature, the FSO will remain constant.
FSOTC compensation is accomplished by resistor
RFTCand the FSOTC DAC, which modulate the excita-
tion reference current at ISRC as a function of tempera-
ture (Figure 2). FSO DAC sets VISRCand remains
constant with temperature while the voltage at FSOTC
varies with temperature. FSOTC is the buffered output
of the FSOTC DAC. The reference DAC voltage is
VBDRIVE, which is temperature dependent. The FSOTC
DAC alters the tempco of the current source. When the
tempco of the bridge voltage is equal in magnitude and
opposite in polarity to the TCS, the FSOTC errors are
compensated and FSO will be constant with tempera-
ture.
OFFSET TC Compensation

Compensating offset TC errors involves first measuring
the uncompensated offset TC error, then determining
what percentage of the temperature-dependent voltage
VBDRIVEmust be added to the output summing junction
to correct the error. Use the offset TC DAC to adjust the
amount of BDRIVE voltage that is added to the output
summing junction (Figure 3).
Analog Signal Path

The fully differential analog signal path consists of four
stages:Front-end summing junction for coarse offset correction3-bit PGA with eight selectable gains ranging from
41 through 230Three-input-channel summing junctionDifferential to single-ended output buffer with rail-to-
rail output (Figure 3)
Coarse Offset Correction

The sensor output is first fed into a differential summing
junction (INM (negative input) and INP (positive input))
with a CMRR > 90dB, an input impedance of approxi-
mately 1MΩ, and a common-mode input voltage range
from VSSto VDD. At this summing junction, a coarse off-
set-correction voltage is added, and the resultant volt-
2-Wire, 4–20mA
Smart Signal Conditioner
age is fed into the PGA. The 3-bit (plus sign) input-
referred offset DAC (IRO DAC) generates the coarse
offset-correction voltage. The DAC voltage reference is
1.25% of VDD; thus, a VDDof 5V results in a front-end
offset-correction voltage ranging from -63mV to +63mV,
in 9mV steps (Table 1). To add an offset to the input
signal, set the IRO sign bit high; to subtract an offset
from the input signal, set the IRO sign bit low. The IRO
DAC bits (C2, C1, C0, and IRO sign bit) are pro-
grammed in the configuration register (see Internal
EEPROM section).
Programmable-Gain Amplifier

The programmable-gain amplifier (PGA), which is used
to set the coarse FSO, uses a switched-capacitor
CMOS technology and contains eight selectable gain
levels from 41 to 230, in increments of 27 (Table 2). The
output of the PGA is fed to the output summing junc-
tion. The three PGA gain bits A2, A1, and A0 are stored
in the configuration register.
Output Summing Junction

The third stage in the analog signal path consists of a
summing junction for the PGA output, offset correction,
and the offset TC correction. Both the offset and the off-
set TC correction voltages are gained by a factor of 2.3
before being fed into the summing junction, increasing
the offset and offset TC correction range. The offset sign
bit and offset TC sign bit are stored in the configuration
register. The offset sign bit determines whether the off-
set correction voltage is added to (sign bit is high) or
subtracted from (sign bit is low) the PGA output.
Negative offset TC errors require a logic high for the off-
set TC sign bit. Alternately, positive offset TC errors dic-
tate a logic low for the offset TC sign bit. The output of
the summing junction is fed to the output buffer.
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
MAX1459
Output Buffer

The output buffer (OUT) can swing within 50mV of the
supply rails with no load, or within 0.25V of either rail
while driving a 10kΩload. OUT can easily drive 0.1µF
of capacitance. The output is current limited and can
be shorted to either VDDor VSSindefinitely. If CS is
brought low, OUT goes high impedance, resulting in
typical output impedance of 1MΩ. This feature allows
parallel MAX1459 connections, reducing test system
wire harness complexity.
Bridge Drive

Fine FSO correction is accomplished by varying the
sensor excitation current with the 12-bit FSO DAC
(Figure 2). Sensor bridge excitation is performed by a
programmable current source capable of delivering up
to 2mA. The reference current at ISRC is established by
resistor RISRCand by the voltage at node ISRC (con-
trolled by the FSO DAC). The reference current flowing
through this pin is multiplied by a current mirror (AA ≅
12) and then made available at BDRIVE for sensor exci-
tation. Modulation of this current with respect to tem-
perature can be used to correct FSOTC errors, while
modulation with respect to the output voltage (VOUT)
can be used to correct FSO linearity errors.
Voltage Drive Sensor

For sensors with negligible FSOTC, the MAX1459 can
be configured as a fixed-voltage drive by shorting ISRC
and BDRIVE. Offset TC can then be compensated with
RTEMP. Set configuration register bit 5 to 1, and con-
nect TEMPIN to a temperature-dependent voltage
source. This source can easily be generated by induc-
ing a current through RTEMP. For more information on
this application, refer to the MAX1459 Reference Man-
ual.
Digital-to-Analog Converters

The four 12-bit, sigma-delta DACs typically settle in
less than 100ms. The four DACs have a corresponding
memory register in EEPROM for storage of correction
coefficients.
The FSO DAC takes its reference from VDDand con-
trols VISRC, which sets the baseline sensor excitation
current. The FSO DAC is used for fine adjustments to
the FSO. The offset DAC also takes its reference from
VDDand provides a 1.22mV resolution with a VDDof
5V. The output of the offset DAC is fed into the output
summing junction where it is gained by approximately
2.3, which increases the resulting output-referred off-
set-correction resolution to 2.8mV.
Both the offset TC and FSOTC DACs take their refer-
ences from a temperature-dependent voltage. In
default mode, this voltage is internally connected to
BDRIVE. Alternatively, a different temperature sensor
can be used through TEMPIN by setting bit 5 of the
configuration register. This temperature sensor can be
either RTEMPor an external temperature resistor.
2-Wire, 4–20mA
Smart Signal Conditioner
The offset TC DAC output is fed into the output sum-
ming junction where it is gained by approximately 2.3,
thereby increasing the offset TC correction range. The
buffered FSOTC DAC output is available at FSOTC and
is connected to ISRC via RFTCto correct FSOTC errors.
Internal Resistors

The MAX1459 contains three internal resistors (RISRC,
RFTC, and RTEMP) optimized for common silicon PRTs.
RISRC(in conjunction with the FSO DAC) programs the
nominal sensor excitation current. RFTC(in conjunction
with the FSOTC DAC) compensates the FSOTC errors.
Both RISRCand RFTChave a nominal value of 100kΩ. If
external resistors are used, RISRCand RFTCcan be
disabled by setting the appropriate bit (address 07h
reset to zero) in the configuration register (Table 3).
RTEMPis a high-tempco resistor with a TC of
+4600ppm/°C and a nominal resistance of 100kΩat
+25°C. This resistor can be used with certain sensor
types that require an external temperature sensor. The
two RTEMP terminals are available as pin 16 and pin 17
of the MAX1459.
Internal EEPROM

The MAX1459 has a 128-bit internal EEPROM arranged
as eight 16-bit registers. The 4 uppermost bits for each
register are reserved. The internal EEPROM is used to
store the following (also shown in the memory map in
Table 4): Configuration register (Table 3) 12-bit calibration coefficients for the offset and FSO
DACs12-bit compensation coefficients for the offset TC
and FSOTC DACsTwo general-purpose registers available to the user
for storing process information such as serial num-
ber, batch date, and check sums
The EEPROM is bit addressable. Program the EEPROM
using the following steps, where the bits have address-
es from 0 to 127 (07F hex):Read the entire EEPROM, and temporarily store the
reserved bits.Erase the entire EEPROM, which causes all bits to
be 0 (see the ERASE EEPROM Commandsection).Program 1 to the required bits, including the reserved
bits (see the WRITE EEPROM BIT Commandsection).Read the whole EEPROM, either with the READ EEP-
ROM BIT or with the READ EEPROM MATRIX com-
mands (see the READ EEPROM BIT Command and
READ EEPROM MATRIX Commandsections).
Configuration Register

The configuration register (Table 3) determines the
PGA gain, the polarity of the offset and offset TC coeffi-
cients, and the coarse offset correction (IRO DAC). It
also enables/disables internal resistors (RFTCand
RISRC).
DAC Registers

The offset, offset TC, FSO, and FSOTC registers store
the coefficients used by their respective calibration/
compensation DACs.
Detailed Description of the Digital Lines
Chip-Select (CS) and Write-Enable (WE)

CS is used to enable OUT, control serial communica-
tion, and force an update of the configuration and DAC
registers:A low on CS disables serial communication and
places OUT in a high-impedance state.A transition from low to high on CS forces an update
of the configuration and DAC registers from the
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
MAX1459
EEPROM when the U bit of the INITsequence is
zero.A transition from high to low on CS terminates pro-
gramming mode.A logic high on CS enables OUT and serial commu-
nication (seeCommunication Protocol section).
WE controls the refresh rate for the internal configura-
tion and DAC registers from the EEPROM and enables
the erase/write operations. If communication has been
initiated (see Communication Protocol section), internal
register refresh is disabled.A low on WE disables the erase/write operations and
also disables register refreshing from the EEPROM.A high on WE selects a refresh rate of approximately
400 times per second and enables EEPROM
erase/write operations.It is recommended that WE be connected to VSS
after the MAX1459 EEPROM has been programmed.
SCLK (Serial Clock)

SCLK must be driven externally and is used to input
commands to the MAX1459 or program the internal
EEPROM contents. Input data on DIO is latched on the
rising edge of SCLK.
2-Wire, 4–20mA
Smart Signal Conditioner
Table 4. EEPROM Memory Map
Data Input/Output
The DIO line is an input/output pin used to issue com-
mands to the MAX1459 (input mode) or read the
EEPROM contents (output mode).
In input mode (the default mode), data on DIO is
latched on each rising edge of SCLK. Therefore, data
on DIO must be stable at the rising edge of SCLK and
should transition on the falling edge of SCLK.
DIO will switch to output mode after receiving either the
READ EEPROM command or the READ EEPROM
MATRIX command. See the Read EEPROMsection for
detailed information.
Communication Protocol

To initiate communication, the first 8 bits on DIO after
CS transitions from low to high mustbe 101010U0 (AA
hex or A8 hex, defined as the INIT sequence). The
MAX1459 will then begin accepting 16-bit control
words (Figure 4).
If the INIT SEQUENCE is not detected, all subsequent
data on DIO is ignored until CS again transitions from
low to high and the correct INIT SEQUENCE is received.
The U bit of the INIT SEQUENCE controls the updating
of the DACs and configuration register from the internal
EEPROM. If this bit is low (U = 0, INIT SEQUENCE = A8
hex), all four internal DACs and the configuration regis-
ter will be updated from the EEPROM on the next rising
edge of CS (this is also the default on power-up). If the
U bit is high (INIT SEQUENCE = AA hex), the DACs
and configuration register will not be updated from the
internal EEPROM; they will retain their current value on
any subsequent CS rising edge. The MAX1459 contin-
ues to accept control words until CS is brought low.
Control Words

After receiving the INIT SEQUENCE on DIO, the
MAX1459 begins latching in 16-bit control words, MSB
first (Figure 5).
The first 4 bits of the control word (the MSBs,
CM3–CM0) are the command field. The last 12 bits
(D11–D0) represent the data field. The MAX1459 sup-
ports the commands listed in Table 5.
No-OP Command (0 hex)

The no-operation (No-OP) command must be issued
before and after the commands ERASE EEPROM and
WRITE EEPROM BIT. In the case of the ERASE EEP-
ROM command, the control word must be 0000 hex. In
the case of the WRITE EEPROM BIT command, the
command field must be 0h, and the data field must
have, in its lower bits, the EEPROM address to be writ-
ten (Figure 6). For example, to write location 1C hex of
MAX1459
2-Wire, 4–20mA
Smart Signal Conditioner
MAX1459
the EEPROM (one of the reserved bits), the necessary
commands are:001C hex:No-OP command, with address 1C hex
in the data field201C hex:WRITE EEPROM BIT command, with
address 1C hex in the data field001C hex:No-OP command, with address 1C hex
in the data field
ERASE EEPROM Command (1 hex)

When an ERASE EEPROM command is issued, all of
the memory locations in the EEPROM are reset to a
logic 0. The data field of the 16-bit word is ignored
(Figure 7).
Important: An internal charge pump develops voltages

greater than 20V for EEPROM programming operations.
The EEPROM control logic requires 10ms to erase the
EEPROM. After sending a write or erase command, fail-
ure to wait 10ms before issuing another command may
result in unreliable EEPROM operation. The maximum
number of EEPROM ERASE cycles should not ex-
ceed 100.
WRITE EEPROM BIT Command (2 hex)

The WRITE EEPROM BIT command stores a logic high
at the memory location specified by the lower 7 bits of
the data field (D6–D0). The higher bits of the data field
(D11–D7) are ignored (Figure 8). Note that to write to
the internal EEPROM, WE and CS must be high. In
2-Wire, 4–20mA
Smart Signal Conditioner
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